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Fracture Reconstruction · Limb Alignment

When a fracture heals wrong — or won't heal at all

A fracture that healed out of alignment (malunion) can cause pain, stiffness, and uneven load on nearby joints. A fracture that fails to heal (nonunion) keeps hurting months after the injury. Both have solutions — starting with a careful workup, not a rushed operation.

See if I'm a Candidate → Call (808) 439-6201

Every plan starts with imaging and an honest conversation. Not everyone needs surgery; individual results vary.

Worth an evaluation if you have

  • A fracture that healed crooked, shortened, or rotated
  • Persistent pain at an old fracture site months after injury
  • A fracture that still moves, aches, or hasn’t bridged on X-ray
  • New pain or stiffness in the joint above or below an old break
  • A previous fracture surgery that hasn’t settled down

Understanding the Problem

Two different ways fracture healing goes wrong

Most fractures heal well with good fracture care. When healing goes off course, it's usually one of these two problems — and they're treated differently, so naming the problem correctly matters.

Malunion — healed, but crooked

The bone healed, but in poor alignment — angled, rotated, or shortened. That can cause pain and stiffness, shift load unevenly onto nearby joints, and over time may accelerate arthritis in the overloaded joint.

Nonunion — a fracture that won’t heal

Months after the injury, the fracture still hasn’t bridged. The usual signs are persistent pain at the fracture site — sometimes with a feeling of motion or giving way — long after the bone should have healed.

Why healing stalls

Bone needs blood supply, stability, and a healthy environment to heal. Poor blood supply, infection, too much motion at the fracture, smoking, nutrition problems, and certain medical conditions or medications can all interfere.

How Repair Works

Diagnose first — then fix stability, biology, and alignment

01

Understand the problem

Careful history and exam, plus imaging — X-rays and often CT — to see whether the bone has bridged and how the alignment sits. When infection is a possibility, lab work helps rule it in or out, because an infected nonunion is treated differently.

02

Fix the mechanics and the biology

Nonunions usually fail for a mechanical reason, a biologic reason, or both. When surgery is appropriate, the plan may combine revision fixation for stability, bone grafting to restart healing biology, and correction of alignment.

03

Protect the healing bone

Bone healing takes time. Follow-up imaging tracks progress while physical therapy rebuilds motion and strength — and we address the factors, like smoking or bone health, that slowed healing the first time.

When malunion has changed the whole limb

If a fracture healed at an angle, the whole limb can end up loading one side of a nearby joint — the same problem addressed in limb deformity correction. And when injury or prior surgery has left a limb short, gradual limb lengthening may be part of the conversation. These are all one family of problems: getting the limb straight, stable, and healed.

An Honest Word on Candidacy

Not every crooked or slow fracture needs an operation

Some malunions are fine

Mild malalignment that doesn't cause pain or threaten a nearby joint often needs observation, not surgery. We operate on problems, not X-rays.

Biology has to cooperate

Infection has to be ruled out or treated first, and factors like smoking, nutrition, and bone health directly affect whether a repair heals. We address them as part of the plan — not as an afterthought.

Expect a marathon, not a sprint

A bone that struggled to heal once needs time to heal again. Recovery is measured in months, with follow-up imaging along the way — and we'll be honest about that timeline up front.

Educational content only; not a promise of results. Bone healing timelines vary widely. Not everyone is a candidate for surgery; candidacy is confirmed with imaging, exam, and — when needed — lab workup.

Why the Workup Matters

The diagnosis drives everything

A stiff nonunion, a mobile nonunion, an infected nonunion, and a painful malunion are four different problems with four different plans. Imaging shows the mechanics; labs, when needed, help rule out quiet infection — because operating on an unrecognized infection sets the repair up to fail.

That's why we don't skip to surgery. We take the time to understand why your bone hasn't healed — then fix that reason.

A physician reviews X-ray images with a patient during an orthopedic consultation
The plan starts with understanding exactly why healing went off course.

Fracture Healing by the Numbers

What research shows about fractures that fail to heal — and how often revision surgery works.

5-10%
Of Fractures Have Healing Problems
Published estimates of delayed union or nonunion across all fracture types
80-90%
Union Rate After Nonunion Surgery
Revision fixation with bone grafting achieves healing in most published series
6-9
Months of Typical Healing After Revision
Bone healing after nonunion repair is gradual; smoking and diabetes slow it further
2-3x
Higher Nonunion Risk in Smokers
Nicotine impairs bone blood supply — quitting measurably improves healing odds
Dr. Paul Norio Morton, MD, orthopedic surgeon at Pacific Bone & Joint

Written and Medically Reviewed By

Paul Norio Morton, MD

Board-certified orthopedic surgeon (American Board of Orthopaedic Surgery). Fellowship-trained; Hawai‘i's first fellowship-trained robotic hip & knee replacement surgeon.

ABOS Board-CertifiedFAAOSFAAHKS

Last reviewedJuly 2026  ·  Read Dr. Morton's full bio →

Explore Related Care

Explore related care

2-Minute Check

Am I a candidate for malunion or nonunion repair?

Answer a few quick questions. This is educational and is not a diagnosis — only an evaluation can tell for sure.

Do you have pain or a problem limiting your daily activities?

Have basic measures not given you lasting relief?

Would you like an expert opinion on your options?

Answer all 3 questions to see your result.

Patient Reviews

What patients say

“My forearm bone repair was done well and provided full healing. I’m a pilot and amateur athlete, and I do not take my body’s health for granted. Dr. Morton is professional, knowledgeable, and enthusiastic.”

— Paul C.· Google review

Review excerpts reflect individual patient experiences and may be lightly condensed. Results vary.

Questions, Answered

Malunion & nonunion FAQ

How do I know if my fracture is a nonunion?+

There is no single test — it’s a judgment made from your timeline, symptoms, and imaging. Persistent pain at the fracture site months after injury, a sense of motion at the old break, or X-rays that show the fracture line isn’t bridging are the common clues. Some fractures are simply slow healers, so the first step is a careful evaluation rather than assuming the worst.

Why didn’t my fracture heal?+

Usually it comes down to mechanics, biology, or both. The fracture may have had too much motion to bridge, the bone ends may have limited blood supply, or something in the healing environment — infection, smoking, poor nutrition, or certain medical conditions and medications — interfered. Identifying which factors apply to you is what shapes the treatment plan.

What does malunion repair involve?+

When a malunion causes symptoms, correction generally means an osteotomy — a planned cut through the healed bone — to restore alignment, length, or rotation, followed by fixation while it heals in the corrected position. Whether that’s worthwhile depends on how much the deformity affects your function and nearby joints; not every malunion needs surgery.

Do all nonunions need surgery?+

No. Some slow-healing fractures go on to heal with more time, protected weight-bearing, or treatment of contributing factors like nutrition or bone health. When a nonunion is established, though, surgery — revision fixation, bone grafting, or both — is often the more reliable path. We’ll walk through the options honestly, and not everyone is a candidate for every approach.

What is bone grafting?+

Bone graft adds healing biology to a fracture that has stalled. Depending on the situation it may be your own bone (often from the pelvis), donor bone, or bone-graft substitutes. The choice depends on the size of the defect, the biology of the nonunion, and your overall health.

Where is surgery performed, and does smoking really matter?+

The right venue depends on the complexity of your case — on Oahu, Dr. Morton operates at The Queen’s Medical Center and Adventist Health Castle, and we’ll discuss the appropriate setting for your repair at your evaluation. And yes — smoking and nicotine impair bone healing, so quitting is one of the most meaningful things you can do to help a repair succeed. Individual results vary.

Still hurting from a fracture that should have healed?

Start with an evaluation. Imaging — and labs when infection is a concern — will show us what's really going on, and we'll walk through every option honestly.

See if I'm a Candidate → Call (808) 439-6201

For medical emergencies, call 911. This page is educational and is not a substitute for medical advice. Not everyone is a candidate; individual results and recovery vary.

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